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Atmospheric above-ground pool spa heater
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- (36 pages)
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- Contents
- Table of Contents
- Troubleshooting
- Bookmarks
Table of Contents
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Table of Contents
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Safety
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Safety Warnings
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Water Temperature Safety
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Introduction
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Ratings and Certifications
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Model Identification
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Specifications
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Unpacking
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Installation
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Outdoor Installation
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Indoor Installation
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Combustion and Ventilation Air
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Units Only)
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Vent Piping
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Gas Connections
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Water Connections
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Bypass Valve
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Electrical Connections
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Control Adjustments - Millivolt
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Wiring Diagrams
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Post Start-Up Inspection
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Cold Weather Operation
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Maintenance
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Service
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Water Pressure Switch
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Flame Roll-Out Safety Switch
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High Limits
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Pilot Safety - Millivolt Models
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Burner Tray Removal
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Gas Valve Removal
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Main Burner and Orifice Removal
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Igniter Removal and Cleaning (Electronic)
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Pilot Removal and Cleaning (Millivolt)
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Heat Exchanger Removal
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Tube Cleaning Procedure
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Desooting Procedure
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Immersion Well Replacement - Millivolt
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Replacement Parts
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Troubleshooting
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Mechanical
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Electrical
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Electronic Control Logic Flowchart
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General - Heater will Not Fire
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Quick Links
- 1 Gas Connections
- 2 Electrical Connections
- 3 Replacement Parts
- 4 Troubleshooting
- 5 Electrical
- 6 General - Heater will Not Fire
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Installation and Operation Manual
Atmospheric Model 130A Above-Ground Pool Spa Heater
READ THIS MANUAL BEFORE INSTALLATION OR OPERATION.
WARNING: If the information in these instructions are not followed exactly, a fire or explosion may
result causing property damage, personal injury or death.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids or other combustible
materials in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency, or the
gas supplier.
Note: Retain this manual in order to reference the safety warnings and cautions, installation instructions, operation
and maintenance procedures, troubleshooting information, and service and support contact information. Keep this
manual and your installation invoice with the appliance or in another safe place.
Catalog No: 6100.59A
Effective: 02-10-06
Replaces: 12-09-05
P/N 241255 Rev. 1
Table ofContents
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Table of Contents
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Summary of Contents for Raypak 130A
- Page 1 Installation and Operation Manual Atmospheric Model 130A Above-Ground Pool Spa Heater READ THIS MANUAL BEFORE INSTALLATION OR OPERATION. WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or death.
- Page 2 Water Chemistry • Automatic chemical dosing devices and salt chlorinators are usually more efficient in heated water, unless controlled, WATER CHEMISTRY they can lead to excessive chlorine level which can damage your heater. NOTE: Corrosive water voids all warranties. • Further advice should be obtained from your pool or spa Chemical imbalance can cause severe damage to your builder, accredited pool shop, or chemical supplier for the...
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Page 3: Table Of Contents
Table of Contents / Safety TABLE OF CONTENTS SAFETY This appliance is to be installed and operated by trained personnel in accordance with this Installation and Operation WATER CHEMISTRY ......ii Manual. -
Page 4: Water Temperature Safety
5. Persons with a medical history of heart disease, circulato- PECIFICATIONS ry problems, diabetes, or blood pressure problems should Table 2. 130A Specifications. obtain a physician's advice before using spas or hot tubs. 6. Persons taking medications which induce drowsiness,... -
Page 5: Installation
ALTERNATE METHOD FOR PROVIDING A NON-COMBUSTIBLE BASE NENTS, AND VOID THE WARRANTY. 12" Minimum 12" Minimum IMENSIONS Sheet Metal Figure 3. 130A Dimensions. 24 Gauge 4" Minimum Hollow concrete cinder block, align holes and leave ends open. 15-7/16 4-3/8 4-1/4... -
Page 6: Indoor Installation
Installation WARNING DO NOT INSTALL WITHIN 3 FEET OF A HEAT PUMP OR AN OUTDOOR CONDENSING UNIT. STRONG AIR INTAKE HIGH-WIND FROM THIS TYPE OF EQUIPMENT CAN DISTURB THE COMBUSTION PROCESS AND CAUSE DAMAGE OR PER- SONAL INJURY. EATER WITH UTDOOR TACKLESS Heaters must not be installed under an overhang of less... -
Page 7: Combustion And Ventilation Air
Installation vent pipe and too many elbows. If installation requires hori- zontal runs, the vent pipe must have a minimum of 1/4 in. per OMBUSTION AND ENTILATION ft rise and should be supported at not more than five foot NDOOR NITS intervals. -
Page 8: Gas Connections
Installation 10’ or Vent Cap Less CAUTION THE HEATER AND ITS MANUAL SHUT-OFF VALVE MUST BE DISCONNECTED FROM THE GAS SUPPLY DURING 2‘ MIN 2‘ MIN ANY PRESSURE TESTING OF THAT SYSTEM AT TEST PRESSURES IN EXCESS OF 1/2 PSIG (3.5 KPA). THE HEATER AND ITS GAS CONNECTIONS SHALL BE LEAK TESTED BEFORE PLACING THE APPLIANCE IN OPERA- 5‘... -
Page 9: Water Connections
ATES Table 6. Water Flow Rates. LECTRONIC GNITION ALVES MODEL MIN. GPM MAX. GPM* 130A *NOTE: When flow rates exceed maximum 100 GPM an external auxiliary bypass valve is required. See External Auxiliary Bypass Valve section for Manometer details. Manual... -
Page 10: Bypass Valve
Installation High-temperature CPVC header flanges and header NOTE: Do not use a gate valve as an auxiliary flange nuts are available as an option. If there is any possi- bypass valve. bility of back-siphoning when the pump stops, it is recom- UXILIARY YPASS ALVE... -
Page 11: Electrical Connections
XCHANGER RESSURE ABLE a transformer for 120 VAC input power hookup. Table 7. 130A Pressure Drop Table. Heater must be electrically grounded and bonded in accordance with local codes, or, in the absence of local FLOW PRESSURE DROP (FT. OF HEAD) codes, with the latest edition of the National Electrical Code, ANSI/NFPA 70. -
Page 12: Wiring Diagrams
Installation IRING IAGRAMS HI Limit HI Limit Thermostat Manual Y/BK V/BK (In/Out) (In/Out) Switch To Firemans Switch (field installed) Optional Gas Valve Water Roll Out Press V/BK TH/PP Switch Switch Valve Pilot Generator Figure 18. Wiring Diagram - Millivolt Models. Figure 19. - Page 13 Operation FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing prop- erty damage, personal injury or loss of life. *If you cannot reach your gas supplier, call the This appliance is equipped with an ignition fire department.
- Page 14 Operation FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing prop- erty damage, personal injury or loss of life. *If you cannot reach your gas supplier, call the This appliance has a pilot that must be lit by fire department.
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Page 15: Post Start-Up Inspection
Operation TART NSPECTION EATHER PERATION Feel the inlet and outlet pipes. Outlet pipe should be only slightly warmer than the inlet. It should not be ODERATE LIMATE hot. Heater operation can continue during short-term cold spells. When temperatures are between 0° and 32°F, flow WARNING (continuous pump operation) must be maintained. -
Page 16: Maintenance
Maintenance / Service NOTE: If heater is installed outside of the limits shown, a higher pressure rated (11 psi) switch may MAINTENANCE be used. A flow switch, mounted and wired adjacent The following preventative maintenance is to be per- to the heater, may be used in place of the factory- formed one month after start-up and semi-annually thereafter. -
Page 17: Pilot Safety - Millivolt Models
Service 3. Remove defective high limit and replace with a new high limit. URNER EMOVAL 4. Replace inspection panel. 1. Shut off main electrical power switch to heater. 2. Shut off gas upstream of heater. ILOT AFETY ILLIVOLT ODELS 3. Remove front door. Heaters equipped with the standing pilot (Millivolt system) 4. -
Page 18: Gas Valve Removal
Service ALVE EMOVAL ILOT EMOVAL AND LEANING ILLIVOLT 1. Remove burner tray from heater as described in the Thermopile Burner Tray Removal section.. 2. Disconnect pilot tubing (if removing a Millivolt valve). 3. Disconnect wires to gas valve. Pilot 4. Unscrew gas valve from manifold. 5. -
Page 19: Tube Cleaning Procedure
Service Extension Pieces (2) Auger with Carbide Tip Wire Brush Figure 31. Tube Cleaning Tool. LEANING ROCEDURE EPLACEMENT ARTS Establish a regular inspection schedule, the frequency NOTE: When ordering parts, it is important that the depending on the local water conditions and the severity of heater model number, serial number, and type of service. -
Page 20: Troubleshooting
Troubleshooting TROUBLESHOOTING ECHANICAL These instructions are intended for use by qualified personnel who are specifically trained and experienced in the installa- tion of this type of heating equipment and related system components. Installation and service personnel may be required by some states to be licensed. -
Page 21: Electrical
Troubleshooting LECTRICAL TANDING ILOT ILLIVOLT The following information is presented for use by qualified service personnel only. 1. Filter must be on with adequate water flow through heater. 2. Gas valve must be in "ON" position. Thermostat set higher than pool water temperature. 3. - Page 22 Troubleshooting ERMINAL LOCK IRING Figure 34. Terminal Block Wiring. 1. Raw Output (700mV± 100) Pilot generator disconnected from valve (knob must be held down to keep pilot on). White – Negative Red + Positive 2. Pilot Load (500mV± 100) Pilot generator connected to valve-Power applied to pilot solenoid. TP(Thermopile-Robertshaw) PP(Power Pile-Honeywell) TH TP –...
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Page 23: Electronic Control Logic Flowchart
Troubleshooting LECTRONIC ONTROL OGIC LOWCHART START Turn knob to a desired temperature zone. Turn switch ON. •Check water flow. Pressure switch is set for 1.75 PSI. After (6) •Turn knob counterclockwise (setpoint may be lower seconds, does than actual temperature) the igniter •Check High Limit.
